Holistic Industrial Air Knife Blower For Pharmaceutical Manufacturing Plant

Holistic Industrial Air Knife Blower for Pharmaceutical Manufacturing Plant

Product Introduction

Our blower has three essential components, one of them being the ternary flow impeller. The impeller, made from 7075 material, allows stable operation at ultra-high speeds. It is precision-machined by a five-axis machining center and designed under the ternary flow concept, achieving a multi-variable efficiency of 92%. The second component is a high-speed permanent magnet motor, which applies advanced air-cooling technology for motors, with an efficiency up to 97%. This motor is featured by frequency speed control, high energy efficiency, simple overall structure, high power density, wide amplitude range, strong overload capacity, and high reliability. The third is an air bearing, which uses a self-acting dynamic pressure air bearing with flexible surface support. It is marked by long service life, high reliability, good stability, strong bearing capacity, and high temperature resistance. Without lubrication, it has almost no power loss, showing remarkable energy-saving effects. There is no friction within the dynamic pressure air bearing, which suppresses rotor vibration. The rotor amplitude is less than 0.02mm, and it has passed 20,000 start-stop tests, making it a semi-permanent bearing in the real sense.

Product Specification

Product Show

Payment Methods

T/T,L/C,West Union,Alibaba Trade Insurance,AliPay.

Delivery

We can delivery the products by any methods as your wish.

Application Cases

New Building Materials Industry

Transformation Requirements
A client in the galvanized sheet industry aims to achieve green production, intelligent manufacturing, high-end quality, service-oriented supply, and diversified markets in the coating and plating sector. The goal is to retrofit single-unit centrifugal high-speed fans to reduce costs and improve efficiency.

Energy-Saving Solution
Through on-site analysis by technical experts, a customized solution was developed to meet the production line's operational conditions. The retrofit involves replacing single-unit centrifugal fans with air suspension fans, ensuring stable and high-efficiency performance with an energy-saving rate of up to 40%. This reduces costs, enhances efficiency, and minimizes unnecessary labor.

Transformation Advantages

• Money-Saving Assistant—Annual savings of $138,888, over 40% more energy-efficient than traditional blower
• Labor Savings—No need for dedicated personnel; multi-dimensional remote control via mobile phones and computers
• Retrofit Costs—Highly integrated equipment, quick installation, and no foundation required
• Intelligent Control—Wide adjustable range, suitable for various sheet production lines

Annual cost savings of approx. $140,000, with an electricity-saving rate of up to 40%.